Iron Removal Plant: Working process, key equipment, and updated price in Bangladesh — all in one quick guide.
Iron Removal Plant || Working Process|| Price|| 01714404000
What is an iron removal plant in water treatment?
Why Iron Removal Plant Is Important?
The removal process consists of the following steps
Different mechanisms of iron removal plant (Physical, biological and chemical) dominate iron removal plant on the physical and chemical characteristics of the water and process condition.
1. 🧪 Chemical Mechanism: The Core Transformation
2. 🧱 Physical Mechanism: Removal of Solids
3. 🦠 Biological Mechanism: Utilizing Natural Processes
Iron removal plant (IRP) working process
Raw water distribution cycle
Filtration cycle / Stage -1
In this cycle, the bypass valve is set to bypass the line. At this stage, the raw water is passed through the iron filter the iron gets removed and iron-free water is sent to the arsenic filter
Filtration cycle / Stage -2
At this stage, the iron-free water is sent to the Arsenic filter where the arsenic content is removed the then sent to the polishing filter for further removal of residues if any.
Filtration cycle / Stage -3
Backwash cycle
During this cycle, the treated water stored in the tank is pumped to an iron filter for backwashing and the backwashed water is sent to a soak pit for further use in watering trees, etc.
Iron Removal Concept
Oxidation
Filtration
Optional Chemical Assistance
Aeration
Forced Aeration with compressed air
Contact bed oxidation
Iron Water Treatment Features
1. Efficient Iron Removal
2. Manganese and Turbidity Removal
3. Advanced Oxidation
4. Multi-Layer Filtration
5. Automatic Backwashing
6. Optional Polishing Stage
7. User-Friendly Operation
8. Durable and Reliable
Our state-of-the-art Iron Removal Plant (IRP) is designed to provide efficient and reliable iron-free water for a wide range of applications. It is suitable for:
Households and Residential Buildings
Commercial Establishments
Industrial Applications
Community and Municipal Water Supply
Agricultural and Irrigation Use
Problems with Iron in Water:
Discoloration: Water may appear rusty, reddish-brown, yellow, or cloudy when the dissolved iron (ferrous iron) is exposed to air and oxidizes into solid particles (ferric iron, or rust).
Staining: Iron concentrations as low as 0.3 mg/L can cause reddish-brown or orange stains that are very difficult to remove on:4Sinks, bathtubs, and toilets.Laundry, especially after using bleach (which is an oxidizer and converts the dissolved iron to a staining particle).Dishware and utensils.
Unpleasant Taste and Odor: Iron can give water a metallic, disagreeable taste. It can also affect the taste and color of beverages (like tea and coffee, which may turn black) and food cooked in the water.
Sedimentation: Reddish-brown or yellow particles (rust) may settle at the bottom of a glass or water storage tank.
Clogging and Reduced Water Flow: Over time, oxidized iron particles and deposits can accumulate in pipes, filters, and valves, leading to reduced water pressure and eventual clogs.
Appliance Damage: Iron buildup in water-using appliances like water heaters, dishwashers, and washing machines reduces their efficiency and lifespan, leading to costly repairs and replacements.
Iron Bacteria: Iron provides a food source for certain non-pathogenic bacteria (“iron bacteria”). These organisms create a slimy, reddish-brown or yellow biofilm (sludge) that clogs plumbing and filters and can cause a foul, sometimes musty, odor.In general, iron in drinking water is not considered a health hazard at typical levels and is an essential nutrient. Most iron required by the body comes from food.
However, excessive long-term intake from water, particularly concentrations over172mg(L) (or mg per dose) of elemental. can sometimes lead to gastrointestinal issues like constipation, nausea, or vomiting.18 iron ,Individuals with rare genetic conditions like hereditary hemochromatosis (iron overload disorder) are at a higher risk, as their bodies cannot regulate iron absorption effectively.